Relocating a manufacturing plant is a massive undertaking — and without the right planning, costly mistakes can pile up fast. A plant relocation isn’t just about moving machinery from Point A to Point B; it’s about ensuring operations can resume efficiently, safely, and without damaging critical assets.
At LMM, we’ve seen firsthand the common pitfalls companies encounter during a manufacturing plant relocation — and more importantly, how to avoid them.
Here are the top 7 mistakes you’ll want to steer clear of when planning your move.
1. Underestimating the Complexity of the Move
Relocating a manufacturing facility involves much more than moving equipment. Factors like equipment disassembly, rigging, transportation logistics, permits, and new site preparation must all be coordinated.
Tip: Hire an experienced heavy equipment moving and turnkey relocation company to manage the process end-to-end.
2. Failing to Develop a Detailed Relocation Plan
A vague or incomplete plan is a recipe for delays and cost overruns. A relocation plan should include:
- Equipment inventory
- Critical path schedules
- Permitting requirements
- Safety protocols
- Staffing assignments
Tip: Establish a clear timeline and contingency plans well before the move begins.
3. Ignoring Downtime and Production Impact
Many companies underestimate how long equipment installation, testing, and calibration will take. Unplanned downtime leads to lost revenue and missed deadlines.
Tip: Work with a partner who can minimize downtime through efficient move coordination and phased relocation strategies.
4. Overlooking Site Readiness at the New Location
It’s not enough to just transport your equipment — your new site must be fully prepared, including:
- Power requirements
- Foundation reinforcements
- Specialized rigging access
- Environmental controls
Tip: Conduct a detailed site readiness inspection at least 30 days before the move.
5. Inadequate Safety Planning
Moving heavy machinery without robust safety protocols puts your team — and your investment — at risk. Injuries, equipment damage, and regulatory penalties can all derail your project.
Tip: Only use NCCCO-certified crane operators and rigging specialists with proven safety records.
6. Choosing the Wrong Moving Partner
Not all movers are qualified for industrial relocations. General moving companies often lack the equipment, certifications, and expertise needed for complex manufacturing plant relocations.
Tip: Select a relocation company with proven experience in heavy machinery moving, rigging, and industrial plant services — like LMM.
7. Neglecting Equipment Reinstallation and Calibration
Getting machinery to your new facility is just half the battle. Reinstallation must ensure machines are level, properly anchored, and operational. Skipping professional calibration can affect product quality and efficiency.
Tip: Schedule reinstallation and precision alignment services as part of your relocation plan.
Final Thoughts
A successful manufacturing plant relocation hinges on careful planning, expert handling, and an experienced team that knows how to manage the unexpected.
By avoiding these common mistakes, you can save time, money, and stress — and set your operations up for a strong restart.
Ready to make your manufacturing plant relocation a success?
Contact LMM today to discuss your upcoming project with our expert team.